OJTECH

Fabrication & Secondary Processes

Precision Grinding Services

Final dimensional and surface control for hardened, machined and function-critical metal parts.

Send the complete drawing so we can review grinding stock, datums, heat-treatment sequence and inspection needs together.

  • Final-Size Control
  • Hardened Metals
  • Inspection Reports Available
Precision grinding operation finishing a critical metal surface

When Precision Grinding Is the Right Process

Grinding is typically selected when milling or turning alone cannot reliably deliver the required final size, geometry or contact surface.

  1. 01

    Final Size After Heat Treatment

    Recover critical dimensions and functional fits after heat-treatment distortion.

  2. 02

    Flatness & Parallelism

    Control reference faces, sealing surfaces, plates and tooling components.

  3. 03

    Roundness & Runout

    Finish shafts, journals, bores and bearing locations around the required datum strategy.

  4. 04

    Controlled Surface Finish

    Prepare sliding, sealing, locating and contact surfaces to the drawing requirement.

Detailed grinding setup showing wheel, workpiece and coolant control

Grinding Routes Selected Around the Feature

Process selection is confirmed from the part geometry, material condition, access, quantity and drawing requirements.

Surface Grinding

Flat faces, shoulders, plates and datum surfaces

Reviewed per drawing

OD Grinding

External diameters, shafts, journals and bearing fits

Reviewed per drawing

ID Grinding

Precision bores and internal cylindrical features

Reviewed per drawing

Centerless Grinding

Straight cylindrical parts reviewed for geometry and quantity

Reviewed per drawing

What We Review Before Grinding

Reliable grinding starts before the wheel touches the part. The manufacturing sequence must preserve enough stock and a usable datum after heat treatment.

  • Final size, tolerance and surface-finish callouts
  • Datum relationships, runout and concentricity requirements
  • Material grade and heat-treatment condition
  • Grinding stock and expected distortion allowance
  • Wall thickness, feature access and workholding surfaces
  • Quantity, sampling plan and inspection documentation
Process
Surface, OD, ID or centerless grinding by review
Tolerance
Confirmed from feature geometry and datum relationships
Surface finish
Reviewed from the drawing and functional surface
Material state
As-machined or heat-treated condition confirmed
Inspection
Dimensional and surface reports available on request

How We Manage Precision-Ground Parts

  1. 01

    Drawing Review

    Critical grinding surfaces, datums, fits and inspection requirements are identified.

  2. 02

    Allowance Planning

    Pre-machining size and stock are planned around heat treatment, distortion and workholding.

  3. 03

    Controlled Grinding

    The grinding route, wheel condition, coolant and measurement sequence are matched to the part.

  4. 04

    Final Verification

    Drawing-critical size, geometry and surface requirements are checked before release.

Control the Surface Without Losing the Datum

Grinding quality depends on the complete setup—not only the final micrometer reading.

Datum & Workholding

The setup must preserve the relationship between ground features and the drawing datums.

Wheel & Process Selection

Abrasive, wheel condition and grinding route are selected for material, hardness and finish.

Heat Control

Coolant, dressing, passes and spark-out are managed to reduce grinding burn and thermal movement.

Measurement Strategy

Size, flatness, roundness, runout and roughness are verified with methods suited to the callout.

Inspection of a precision-ground metal component for size and geometry

Materials and Parts Commonly Reviewed

Final feasibility depends on hardness, stock condition, geometry, access and the complete drawing.

Materials

  • Tool steels and hardened steels
  • Stainless steels
  • Carbon and alloy steels
  • Aluminum alloys
  • Copper and brass alloys
  • Nickel-based alloys
  • Tungsten carbide by review

Typical Parts

  • Shafts, journals and bearing fits
  • Precision bushings and sleeves
  • Tooling plates and reference faces
  • Mold inserts and hardened components
  • Gauges and inspection fixtures
  • Spacers, washers and thin plates
  • Machine components with critical fits

Precision Grinding FAQs

Direct answers about sequence, tolerances, finish and inspection.

When should precision grinding be used after heat treatment?

Grinding is commonly planned after heat treatment when critical dimensions, bearing fits, flatness, roundness, runout or surface finish must be recovered after distortion. The required stock allowance should be reviewed before pre-machining.

What grinding tolerance can OUJI achieve?

Capability depends on feature size, geometry, material hardness, wall thickness, datum structure, grinding route and inspection method. Send the complete drawing for a feature-by-feature review rather than relying on one general tolerance value.

What is the difference between surface, OD and ID grinding?

Surface grinding controls flat faces and reference surfaces. OD grinding finishes external cylindrical features, while ID grinding finishes bores and internal cylindrical features. The correct route depends on access, datums and functional geometry.

How is grinding burn controlled?

Grinding burn risk is managed through wheel selection and condition, dressing, coolant delivery, material removal strategy, spark-out and process monitoring. Additional verification can be reviewed when the drawing or application requires it.

Can you provide a surface-roughness result?

Yes, surface-roughness inspection can be included when the drawing identifies the required parameter, direction, cutoff or evaluation condition and measurement location.

What files and information should I send?

Send STEP, STP, IGES, X_T, DWG, DXF or PDF files with material, heat-treatment condition, quantity, datums, final tolerances, surface finish and inspection requirements clearly marked.